Ribbon Blender Manufacturer
Features of Horizontal Ribbon Blender:-
- Engineered to comply with the World Standards
- Used for Solid Blending, Dry and Thick Slurry Mixing to yield a
Homogenized End Product - PLC/HMI based Automation for better Process Control and Monitoring
- Horizontal Shell with a Helical Double-Ribbon Agitator positioned at its centre.
- Jacketing of the Mixing Vessel for Heating/ Cooling during the process.
- Agitator Shaft is driven by Motor, Gear Box and Couplings with Variable speed drive.
- Opposite directions of Motion of the Ribbons with slow movement in one direction and rapid movement in the other direction ensures uniform and effective mixing.
- Vacuum Port at the top to remove any air pockets in the ingredients before the process.
- Charging Port at the top for Continuous and Fed-Batch processes, as per requirement.
- Multiple mechanisms for the extraction of the mixed product, as per requirement.
- MOC- All Contact parts in SS316 and Non-Contact parts SS304/PC MS (as required)
- Available in different capacities, as per requirement
Instech Pharma is a leading manufacturer, supplier, and exporter of high-quality Horizontal Ribbon Blender in India, designed to efficiently mix, blend, and homogenize powders, granules, and viscous liquids. Our Ribbon Blenders are widely used in the pharmaceutical, cosmetic, food, and chemical industries. With a focus on innovation and customer satisfaction, we offer a range of blenders, from laboratory to production scales. Our expertise and commitment to excellence have earned us a global reputation, with exports to over 50 countries. Instech Pharma’s Ribbon Blenders are trusted for their durability, ease of use, and compliance with international standards, ensuring uniform mixing, and superior product quality. Our blenders feature a unique ribbon agitator design, providing fast and efficient mixing, and are available in various sizes and configurations to meet specific application requirements. With Instech Pharma, you can rely on our expertise to deliver high-performance mixing solutions.
Instech Pharma, based in Ghaziabad, Uttar Pradesh, is a leading manufacturer, supplier, and exporter of high-quality ribbon blender machine. With a commitment to excellence and innovation, Instech Pharma specializes in designing and producing advanced ribbon blenders that meet the diverse needs of various industries, including pharmaceuticals, chemicals, food, and cosmetics. Our ribbon blenders are engineered to provide efficient and uniform mixing of powders, granules, and pastes, ensuring consistent product quality.
Horizontal ribbon blenders are essential tools in various industries for mixing powders and granular materials, ensuring uniformity in large batches. A used ribbon blender can offer cost-effective solutions for those seeking reliable equipment at a lower price. These blenders, also known as horizontal ribbon mixers, feature horizontal ribbon agitators that provide efficient mixing. For more demanding industrial applications, industrial ribbon blenders are designed to handle larger volumes and heavier materials. Double ribbon blenders offer enhanced mixing capabilities by incorporating two sets of ribbons, while vertical ribbon blenders provide a different approach with vertical agitation. Jacketed ribbon blenders come with a jacketed design to facilitate heating or cooling during mixing. Companies specializing in these machines, like a ribbon blender manufacturer, offer various models tailored to specific needs. Continuous ribbon blenders are used for uninterrupted mixing in high-volume processes. Finally, industrial ribbon mixers are crucial for consistent and efficient blending in manufacturing settings.
| Model | Gross Capacity (Liters) | Working Capacity (Liters) | Overall Dimensions (L x W x H in mm) | Motor (HP) | Approx. Weight (Kgs) |
|---|---|---|---|---|---|
| AI-RBM1 | 100 | 65 | 1000 x 800 x 1000 | 3 | 600 |
| AI-RBM3 | 300 | 195 | 2000 x 1100 x 1100 | 5 | 1200 |
| AI-RBM5 | 500 | 325 | 2500 x 1200 x 1300 | 7.5 | 1300 |
| AI-RBM10 | 1000 | 650 | 2700 x 1300 x 1800 | 10 | 2800 |
| AI-RBM20 | 2000 | 1300 | 3200 x 1400 x 2300 | 15 | 4000 |
| AI-RBM50 | 5000 | 3250 | 3600 x 1500 x 2500 | 25 | 4500 |
Frequently Asked Questions
What is a ribbon blender?
A ribbon blender is an industrial mixing machine used for blending dry powders, granules, and sometimes semi-wet materials. It consists of a U-shaped horizontal trough and a set of helical blades (ribbons) that rotate to mix the materials thoroughly.
How does a ribbon blender work?
The ribbon blender works by using a double helical agitator that moves the materials inside the trough in a counter-current motion. The inner ribbon pushes the material in one direction, while the outer ribbon moves it in the opposite direction, ensuring a uniform and homogeneous blend.
What industries use ribbon blenders?
Ribbon blenders are commonly used in industries such as food processing, pharmaceuticals, chemicals, plastics, and construction materials. They are ideal for mixing spices, flour, animal feed, detergents, fertilizers, and more.
What is the capacity range of ribbon blenders?
Ribbon blenders come in a wide range of capacities, typically from 5 liters for small-scale applications to over 10,000 liters for large-scale industrial processes.
What maintenance is required for a ribbon blender?
Regular maintenance involves checking and tightening bolts, inspecting the condition of the ribbons, lubricating bearings, and cleaning the trough to prevent buildup of residues.
What are the safety features of a ribbon blender?
Standard safety features may include emergency stop buttons, protective covers, and interlock systems that prevent operation when the lid is open. Compliance with safety standards ensures secure operation.
Can a ribbon blender be customized?
Yes, ribbon blenders can be tailored to meet specific industry requirements. Customizations may include different ribbon designs, variable speed drives, heating/cooling jackets, and discharge valve options.