Dry Heat Sterilizer Manufacturers
INSTECH Pharma is one of the best leading manufacturers and suppliers of Dry Heat Sterilizer Manufacturers in India. It is made from MS heavy angles and inner wall made from Stainless Steel 316 & outer wall made from Stainless Steel 304 materials. Our double door Dry heat sterilization is made in accordance with the requirement of cGMP standards approved in Injectable pharmaceutical plants to maintain class 100 environment. All contact parts are made from Stainless Steel 316L, or FDA approved materials for cGMP compliance.
Dry heat sterilization Manufacturers in India
Dry heat sterilization of an object is one of the earliest forms of sterilization practiced. It uses hot air that is either free from water vapor or has very little of it, where this moisture plays a minimal or no role in the process of sterilization. Dry heat sterilization or dehydrogenation is a process, which is used to reduce pyrogen levels with the use of hot air in temperature ranges from 160°C to 270°C. Dry powder drugs, oil, waxes, soft hard paraffin silicone, injections, implants, ointment, sharp objects, metal parts etc. Instech Pharma’s dry heat sterilizers are designed for efficient dehydrogenation and sterilization of various medical products, including ampoules, vials, and rubber stoppers. They are equipped with advanced features such as PLC or microprocessor-based control units, ensuring precise control over sterilization cycles. Additionally, Instech offers customizable options, including various chamber sizes and cooling arrangements to meet specific client requirements.
Our Features of Dry Heat Sterilizer: –
- High-Temperature Sterilization: Effectively eliminates bacteria, viruses, and spores through dry heat, ensuring thorough sterilization.
- Uniform Heat Distribution: Advanced airflow system ensures consistent heat distribution for reliable results.
- Stainless Steel Construction: Durable, corrosion-resistant materials for long-lasting performance and easy cleaning.
- User-Friendly Interface: Digital controls with adjustable temperature and timer settings for precise operation.
- Energy Efficient: Optimized design reduces energy consumption without compromising performance.
- Safety Features: Overheat protection, automatic shut-off, and insulated walls for operator safety.
- Versatile Applications: Ideal for glassware, metal instruments, powders, and heat-stable materials.
| Specification | Details |
|---|---|
| Temperature Range | 160°C to 270°C |
| Inner Wall Material | Stainless Steel 316 |
| Outer Wall Material | Stainless Steel 304 |
| Insulation | A grade mineral wool insulation |
| Fan Type | Dynamically balanced fan for hot air circulation |
| HEPA Filter | Inline high temperature HEPA filter (up to 0.3 microns) |
| Control System | PLC based online automatic operation |
| Doors | Two doors (one for sterile area, one for non-sterile area) |
| Cooling Cycle | Automatic cooling after sterilization cycle |
| Heater Power | Total 9 K.W. for sterilizer, 1 H.P. for blower |
| Dimensions | Customizable based on client requirements |
| Applications | Sterilization of medical instruments, glassware, and heat-resistant materials |
Frequently Asked Questions
What is a dry heat sterilizer?
A dry heat sterilizer is a machine used for sterilizing equipment and instruments using high temperatures without moisture. It operates by circulating hot air to kill bacteria, spores, and viruses effectively.
How does sterilization by dry heat work?
Sterilization by dry heat works by transferring heat energy to the microorganisms, causing their proteins to denature and ultimately destroying them. This process requires high temperatures, typically between 160°C to 180°C, for a specified period.
How long does the dry heat sterilization process take?
The process duration depends on the temperature used. At 160°C, sterilization takes about 2 hours, while at 180°C, it can be reduced to around 30 minutes.
Is dry heat sterilization safe for all types of equipment?
No, certain items like plastic, rubber, and some fabrics cannot withstand the high temperatures required for dry heat sterilization.
How do I maintain a dry heat sterilizer?
Regularly clean the unit, check heating elements, and calibrate temperature controls. Follow the manufacturer’s guidelines for optimal performance.