Ribbon Blender Machine Manufacturers
INSTECH Pharma is a leading Manufacturers and Suppliers of ribbon blender machine manufacturers in India. It is mainly applied in processing industries such as food, feed, chemicals, petrochemicals, plastics and flour milling for blending premixes and ready-made mixes. The ribbon blender machine is an essential tool in the pharmaceutical industry, ensuring precision, efficiency, and consistency in mixing powders, granules, and dry materials. Our machines are corrosion-resistant, comply with GMP standards, and include safety interlocks for a secure and dust-free operation.
How does a Ribbon Blender work?
Ribbon Blenders consist of a U-shaped horizontal trough and a solid agitator shaft mounted with spokes that support outer and inner helical blades called ribbons. Designed for various applications, including powder blending, granule mixing, nutraceuticals, and cosmetic formulations, our ribbon blender machines are available in multiple capacities and customizable options such as jacketed or non-jacketed models. With easy loading and discharge mechanisms, energy-efficient motors, and low maintenance requirements, our machines offer a cost-effective and scalable solution for manufacturers. INSTECH Pharma prioritizes quality and customer satisfaction by providing advanced engineering, regulatory compliance, expert support, and tailored solutions to meet your specific production needs.
Ribbon Blender Machine Features
- Engineered to comply with the World Standards
- Used for solid blending, dry and thick slurry mixing to yield a Homogenized end product
- PLC/HMI-based Automation for Better Process Control and Monitoring
- Horizontal Shell with a Helical Double-Ribbon Agitator positioned at its center.
- Jacketing of the mixing vessel for heating/cooling during the process.
- The agitator shaft is driven by a motor, a gear box, and couplings with a variable speed drive.
- Opposite directions of Motion of the Ribbons with slow movement in one direction and rapid movement in the other direction ensures uniform and effective mixing.
- Vacuum port at the top to remove any air pockets in the ingredients before the process.
- Charging port at the top for continuous and fed-batch processes, as per requirement.
- Multiple mechanisms for the extraction of the mixed product, as per requirement.
- MOC: All contact parts in SS316 and non-contact parts in SS304/PC MS (as required)
- Available in different capacities, as per requirement
Benefits of Ribbon Blender Equipment
- It is developed in a sanitary design, heavy gauge stainless steel.
- Feeding through a hopper mounted on the top of a blender.
- Good mixing with attrition and improved mixing efficiency.
- Batch or continuous mixing has low maintenance costs.
- The bearings are mounted on lanterns outside the mixing containers to avoid contamination.
Pharma Powder Mixing Equipment
There is a wide range of applications of chemical powder mixing equipment, and the choice of mixer may be determined by various factors. The ribbon blender mixer has emerged as a leading mixing technology able to homogenize bulk powder materials, improve powder flow characteristics, quality, and consistency, and improve efficiency in the pharmaceutical tableting process. It is therefore widely used as a food ribbon mixer, lab mixer for chemicals or chemical blenders, and cosmetics mixer to blend powders and granules with the help of a powder blender effectively.
| Model | Gross Capacity (Liters) | Working Capacity (Liters) | Overall Dimensions (mm) | Motor (HP) | RPM |
|---|---|---|---|---|---|
Instech Pharma - 150 | 150 | 100 | 1600x800x1250 | 3/5 | 15/30 |
Instech Pharma - 500 | 500 | 325 | 1800x800x1300 | 5/5 | 15/30 |
Instech Pharma - 1000 | 1000 | 650 | 2500x1000x1500 | 7.5/10 | 15/30 |
Instech Pharma - 2000 | 2000 | 1300 | 3500x1200x1750 | 10/15 | 15/30 |
Instech Pharma - 3000 | 3000 | 2000 | 4000x1500x2000 | 20/25 | 15/30 |
Instech Pharma - 4000 | 4000 | 2600 | 4500x1800x2000 | 25/30 | 15/30 |
Instech Pharma - 5000 | 5000 | 3250 | 4950x1800x2000 | 30/40 | 15/30 |
Instech Pharma - 7500 | 7500 | 5000 | 5450x2000x2000 | 40/50 | 15/30 |
Instech Pharma - 10000 | 10000 | 6500 | 6000x2000x2000 | 60/75 | 15/30 |